METAL STAMPINGS FOR THE AUTOMOTIVE INDUSTRY
Wiegel Tool Works has set the bar for the metal stamping industry with our high value on quality and modern technology, allowing customers in the automotive industry to rely on us as their metal forming partner of choice for over 77 years. We are fully compliant to automotive standards as we’re certified to IATF 16949:2016 and known around the world for our exceptional quality management systems and mission of continuous improvement in our manufacturing operations. While our expertise and experience have been forged from a wide range of past projects, we’re eager to take on new challenges brought to us by our customers and their latest innovations.
Some of the stamped parts we provide for our automotive customers include bus bars, terminals, lead frames, battery cable connectors, electrical contacts, inserts for plastic moldings, brackets, shields, clips, and press-fit pins. These components have extremely tight tolerances and strict requirements and are supplied to car, truck, sports vehicle, defense vehicle, and hybrid electric vehicle manufacturers for applications such as wire harnesses, batteries, motors, lights, engines, seating, alternators, control systems, steering wheels, security systems, fuel systems, brake systems, and more.
Wiegel Tool Works serves OEM and tier automotive manufacturers with premier high-speed and heavy stamping services. We also offer engineering, prototyping, and tooling support to include all metal stamping project functions in one stamping operation. Throughout our facility, we’ve employed highly technical and automated camera vision systems and sensors to monitor parts coming off the punch presses and established a reputation of 100% quality assured stamping production. Operations tracking is also implemented throughout Wiegel Tool Works’ manufacturing facility. We use press monitoring controllers to measure OEE and quality performance to ensure production is always operating at high efficiency and meeting customer deadlines.
Our research and development team works diligently to select and acquire only the latest and greatest equipment and manufacturing technology for flawless production. We invest 3-5% of our revenue back into the business for equipment, facility and process improvements, and employee training. We understand our technology and our staff is what delivers superior product time and time again.
Additionally, Wiegel Tool Works mass produces metal stampings for insert molded applications. A large part of our customer base is plastics processing professionals specializing in insert and injection molding. Insert and injection molding manufacturers require high precision and quality metal stampings in order to perform their specialized processes. We work directly with our insert and injection molding customers to supply the stampings they need for programs they’re working on with their manufacturing customers.
- Battery Cable Connectors
- Bus Bars
- Compression Limiters
- Crush Bushings
- Engine Components
- Fuse Boxes
- Fuse Clips
- Heat Sinks
- Hose Clamps
- Lead Frames
- Lighting Components
- Press-fit Pins
- Rolled Bushings
- Seat Belt Buckle (Steel Tongue)
- Selective Plated Lead Frames
- Selective Plated Terminals
- Terminals, Contacts and Connectors
- Transmission Lead Frames
- Phosphor Bronze
- Beryllium Copper
- Stainless Steel
- Carbon Steel
- Galvanized Steel
Wiegel Tool Works metal stamping services for the automotive industry
PROGRESSIVE DIE HEAVY STAMPING
Our progressive die heavy stamping services utilizing Minster presses provides maximum efficiency and productivity for numerous market segments, due to our highly experienced personnel and state of the art equipment. Our facility includes an in-house toolroom, allowing us to leverage the ability to produce precision progressive dies for production metal stamping. No matter how complex your requirements or the size of your production run, Wiegel Tool Works will provide the utmost in reliable and cost-efficient components.
PROGRESSIVE DIE HIGH SPEED STAMPING
What does it take to achieve the production speed needed to get your parts stamped on schedule and on budget? Wiegel Tool Works uses the very latest in camera vision systems and sensor technology coupled with Bruderer presses to expedite even multimillion-part production runs and ensure 100% quality control.
DIE DESIGN AND MANUFACTURING
Using the highly customized, state-of-the-art Siemens NX 3D CAD modeling software, our team of engineers at Wiegel Tool Works designs and produces our dies in house for progressive metal stamping production. This ensures both maximum productivity and cost efficiency for our customers’ projects, especially in the reduction of costs typically associated with changes made in the design phase.
Our manufacturing process implements testing of each concept early in the development process. We use the results of this testing to refine and perfect the design and select the most appropriate manufacturing technology. The ability to prototype saves time and money and ensures that we can produce parts with the highest efficiency for our customers and their clients in the automotive industry.
Wiegel Tool Works serves its automotive industry customers by providing superior components and assembled products. We provide both in-die assembly and secondary semi-automated assembly services allowing us to join plastic, metal inserts, and a wide variety of hardware components with metal stampings.
Waterjet services have a number of advantages for manufacturing automotive industry components. Using waterjet, Wiegel Tool Works can quickly produce highly cost-effective parts without the need for tooling design and production. The waterjet manufacturing process uses 60,000 psi cold water pressure mixed with garnet abrasive to cut parts of almost any material without harming the integrity of the part design or raw material.
The high-precision full-spectrum metal stamping capabilities offered by Wiegel Tool Works exceed our clients’ needs and empower their success. We leverage strengths in engineering and technology along with the best workforce to provide our customers with precision-crafted parts and extreme efficiency. We look forward to serving you with the same standards of excellence that have continuously brought our customers back for the past 77 years.