Progressive Die Heavy Stamping
Get reliable and cost-efficient parts with precision progressive die heavy stamping from Wiegel Tool Works.
We provide efficient, quality-driven metal stamping services for a variety of market segments utilizing innovative equipment and knowledgeable personnel. Our in-house tool room allows us to build precision progressive dies for production stamping, which ensures the most efficient solution for even the most complex tooling requirements and intricate part designs. Industries we serve include aerospace, appliance, automotive, construction and housing, electronics, electrical equipment, lighting, military, solar and telecommunications, among others.
Our progressive die heavy stamping department uses press equipment from Minster, a leading metal forming equipment solutions provider. Minster technology allows us to manufacture reliable stamped parts that meet your specification or requirement on time, every time. Stamping features include automated in-die assembled, bi-metal, coated, coined, compliant pin (eye of the needle), countersunk, critical dimensions, EB welded, embossed, enameled, eyelets, flat, formed, heat-treated, IDC slots, inlay, multiple stamping, numbering, precious metal plated, reeled, shape critical, skived, strain relief, surface critical, surface mounted, tapped, threaded, tip coin and tuning forks.
Equipment capabilities include:
- Press Rating: 100 to 450 tons
- Press Speed: up to 140 strokes/min (spm) on conventional presses, up to 250 spm on servo presses, and up to 400 spm on hybrid (adjustable stroke) presses
- Maximum Press Stroke: 8.5 in (215 mm)
- Maximum Press Bed Length: 120 in (3,048 mm)
- Maximum Press Bed Width: 55 in (1,397 mm)
Part specifications include:
- Minimum Part Length/Width: 0.25 in (6.35 mm)
- Maximum Part Length/Width: 24 in (609.6 mm)
- Part Diameter: 0.25 in (6.35 mm) to 24 in (609.6 mm)
- Part Thickness: .008 in (.2 mm) to .375 in (9 mm)
- Tolerance: +/- .001 in (+/- .025 mm)
Although each metal has its own blend of mechanical, chemical and surface properties, our knowledgeable engineering and production teams have decades of experience and can achieve optimum results from a variety of metals. Our team develops the right tooling techniques to ensure the unique properties of any metal are yielding exactly what our customers require for their metal stampings. Material types we commonly work with include copper, brass, phosphor bronze, beryllium copper, steel, stainless steel, carbon steel, aluminum, galvanized steel, titanium and platinum.
At Wiegel Tool Works, our utmost priority is customer satisfaction with the quality and integrity of our parts. In-die sensors, press monitoring systems, camera vision systems and a dedicated inspection team ensure parts leaving the production line exceed customer expectations.
The press monitoring system tracks production OEE and offers real-time data feedback reporting from every press on the shop floor. Data collected is used to drive efficiency and eliminate downtime so raw material is processed through machines quicker, parts are coming off the presses at accelerated speeds, and stampings are delivered and in the hands of our customers on time. As an advanced quality measure, multiple in-die sensors and in-line camera vision systems inspect critical dimensions of all running parts at high speed and high accuracy to eliminate error and ensure the consistent delivery of quality parts.
Our in-house sensor department continues to enhance leading sensor and camera technology to inspect stamped parts at higher speeds. Wiegel is the industry leader when it comes to using sophisticated production controls and enabling only the best quality assurance technology.
Family owned and operated since 1941, Wiegel Tool Works has produced a range of products with progressive die heavy stamping including:
- Battery Cable Connectors
- Brake Components
- Bus Bars
- Engine Components
- Furniture Parts
- Heat Sinks
- Lead Frames
- Seat Belt Buckle (Steel Tongue)
- Selective Plated Lead Frames
- Selective Plated Terminals
- Transmission Components
- Transmission Lead Frames
Wiegel Tool Works is known for building partnerships through a “co-engineered” approach to collaboratively address design and manufacturing challenges alongside our customers. Together, with customer engineering and sourcing teams, we are routinely able to co-develop solutions and bring cost saving ideas to complex projects. It is our goal to optimize efficiency on every project by seamlessly bridging the work flow between the customer and Wiegel Tool Works. Decades of experience has proven to us that the most cost-effective manufacturing strategies synergize the best engineering practices at both the customer and at Wiegel Tool Works. We continually strive to be a premier service provider and invaluable resource to each customer by helping to drive efficiencies in all moving parts of a project.
We encourage you to obtain reliable progressive die heavy stamped parts by partnering with Wiegel Tool Works. With a dedicated team, innovative equipment and superior quality control, we provide exceptional services customized to each customer’s unique needs.