Engineering | Prototyping | Tooling | Production | Inspection
We improve your metal stamping product from the early design and engineering phase through production with superior quality control. We address design concerns head-on, ensure manufacturing feasibility, guarantee quality and ultimately deliver more product faster. Our seamless operational process has enabled us to produce high-volume, multi-million part orders at impressive lead times because our team is trained to follow a strategic workflow so all teams and departments are aligned with project requirements, goals, status, timing and delivery.
All our tooling is designed and built in-house, supporting us with the expertise to adapt and improve our machines and dies. No designs are too complex. WTW can cut the highest precision custom tool components. We also invest in the latest wire EDM technology, a CNC optical profile grinder, and waterjet and CNC machining to produce custom components rapidly, while maintaining top quality.
Our engineers teamed with software developers to create the most sophisticated 3D modeling system in the industry. This has enabled us to design and debug progressive dies on screen. We're continually pressing forward to develop the best designs, ensure manufacturing efficiency, and cut tooling cost, so we can pass along these savings to our customers.
We love beating industry standards. WTW engineers use robust prototyping practices to prove out part designs and manufacturability at a fraction of production cost. We also assist you with selecting the best-suited metal for each project, saving time and money during the production cycle. Our superior in-house tooling enables our prototype department to deliver critical parts with aggressive lead times.
With our wide range press tonnage capabilities (30 – 450 tons), WTW can tackle difficult projects that our competitors pass on. We utilize state-of-the-art electronic press monitoring controllers, combined with vision systems and sensors, which ensures quality and just-in-time deliveries that exceed industry standards.
At WTW, quality is guaranteed because inspection is built into everything we do. Before a part even reaches the formal inspection stage, the tolerances across various dimensions are analyzed by numerous sensor and vision technologies. As parts move off the presses, our vision systems perform an automated inspection of stamped parts, testing for defects such as blemishes and dimensional imperfections.