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Metal Stamping Production Process
DIVERSE STAMPING CAPABILITIES TO TACKLE EVEN THE MOST CHALLENGING PROJECTS

High Volume Metal Stamping Production

With our wide range of press tonnage capabilities (30 – 450 tons), Wiegel Tool Works can tackle difficult projects that our competitors pass on. Our in-house tooling production, assembly services, and finishing processes ensure parts perfectly align with the design specifications, no matter how complex. We utilize state-of-the-art electronic press monitoring controllers, combined with camera vision systems and sensors, which ensures quality and just-in-time deliveries that exceed industry standards.

Progressive Die High-Speed Stamping – 30 to 90-ton Bruderer presses running at up to 1500 spm.

Progressive Die Heavy Stamping – 100 to 450-ton Minster presses running at up to 140 spm on conventional presses, up to 250 spm on servo presses, and up to 400 spm on hybrid (adjustable stroke) presses.

View our High-Speed Stamping and Heavy Stamping pages to get our complete list of stamping specifications and see which service is right for your project.

Manufacturers can reduce their supply base by finalizing production under one roof as we provide services in all areas of the metal stamping production process. We utilize the latest progressive die high-speed stamping and heavy stamping equipment to manufacture tight tolerant, reliable metal stamped parts that meet your stringent requirements on time, every time.

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PRECISION METAL STAMPINGS

OUR PRODUCTION PARTS

Wiegel Tool Works produces a variety of precision metal stampings made from copper, precious metal, and ferrous metals. We specialize in manufacturing both precision electrical connectors and non-electrical parts that are used in our world’s most demanded consumer products and essentials.

View Stamped Parts

Since 1941, we’ve designed production tooling and mass-produced a range of custom, precision metal stampings of various complexities and strict requirements including:

  • Brackets
  • Busbars
  • Clips
  • Compression Limiters
  • Crush Bushings
  • Fasteners
  • Fuse Boxes
  • Fuse Clips
  • Heat Sinks
  • Hose Clamps
  • Housings
  • Inserts
  • Lead Frames
  • Lighting Components
  • Press-fit Pins
  • Rolled Bushings
  • Selective Plated Lead Frames
  • Selective Plated Terminals
  • Shields
  • Terminals, Contacts and Connectors
  • Wire and Cable Connectors

Materials

  • Copper
  • Brass
  • Phosphor Bronze
  • Beryllium Copper
  • Steel
  • Stainless Steel
  • Carbon Steel
  • Aluminum
  • Galvanized Steel
  • Titanium
  • Platinum
  • Inconel
  • Hastelloy
Product Applications

Industries We Serve

It’s our mission to offer premier metal stamping and metal forming solutions to the most challenging and innovative engineering product designs. We combine advanced metal stamping production and tooling equipment, superior quality controls, seamless automation and production processes and a knowledgeable and experienced team to serve an array of market segments.

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We Prioritize customer satisfaction

At Wiegel Tool Works, our utmost priority is customer satisfaction with the quality and integrity of our parts. In-die sensors, press monitoring systems, camera vision systems and a dedicated inspection team ensure parts leaving the production line exceed customer expectations.

PRESS MONITORING

The press monitoring system tracks production OEE and offers real-time data feedback reporting from every press on the shop floor. Data collected is used to drive efficiency and eliminate downtime so raw material is processed through machines quicker, parts are coming off the presses at accelerated speeds and parts are delivered and in the hands of our customers on time. As an advanced quality measure, multiple in-die sensors and in-line camera vision systems inspect critical dimensions of all running parts at high speed and high accuracy to eliminate error and ensure the consistent delivery of quality parts.

Leading Technology

Wiegel Tool Works invests in cutting-edge technology to drive process efficiencies and produce high-quality and cost-effective product. We operate progressive die metal stamping technology from Minster and Bruderer, the leaders in stamping automation technology and equipment. Our enhanced manufacturing equipment is capable of producing with more precision and accuracy and can achieve complex geometries and tighter tolerances. We also have a dedicated automation department that develops in-die sensor technology and camera vision systems used to incorporate quality assurance through all phases of stamping production. With a committed team, innovative equipment and superior quality control, Wiegel Tool Works can provide progressive die high-speed stamping and heavy stamping services that turnaround reliable parts on-time and on-budget.

Building Partnerships

Wiegel Tool Works is known for building partnerships through a “co-engineered” approach to collaboratively address design and manufacturing challenges alongside our customers. Together, with customer engineering and sourcing teams, we are routinely able to co-develop solutions and bring cost saving ideas to complex projects. It is our goal to optimize efficiency on every project by seamlessly bridging the workflow between the customer and Wiegel Tool Works. Decades of experience has proven to us that the most cost-effective manufacturing strategies synergize the best engineering practices at both the customer and at Wiegel Tool Works. We continually strive to be a premier service provider and invaluable resource to each customer by helping to drive efficiencies in all moving parts of a project.