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Terminals

Stamped Terminals

Terminals are necessary to connect various circuits or systems. Sometimes called electrical connectors, these components are used to transfer electrical current from a power or grounding source to an electrical system.

In modern devices, almost all internal systems are controlled by an array of electrical terminals and connectors. These increasingly complex components manage a variety of functions while delivering critical feedback in real-time.

Optimize device performance with high-quality terminals from Wiegel Tool Works. We are an industry-leading supplier of stamped metal parts and assemblies for use in a variety of industries, and we specialize in precision terminals for demanding applications.

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OPTIMAL TERMINAL PERFORMANCE

Since terminals are the contact point between a device’s power source and electrical system, operating failure is caused by fit, form or functional issues. When Wiegel Tool Works supplies your terminals, you can rest assured they fit, conform and function as intended. 3D modeling and tooling simulation, sensor and inspection technology, and the finest German tooling and stamping techniques enable us to produce high-quality, conforming parts repeatedly and at a competitive price.

Our full range of services includes: 

  • Progressive die heavy stamping 
  • Progressive die high-speed stamping
  • Tool and die design and manufacturing
  • Rapid prototyping
  • Assembly services
  • Waterjet cutting

 

QUALITY ASSURANCE

At Wiegel Tool Works, the quality of the parts leaving our facility is our highest priority. We conduct a feasibility review on the part to ensure manufacturability at the start of every program. A run-at-rate study is implemented on the first run to ensure quality before large-scale production. This enables our quality and production management teams to monitor controls closely and ensure the job runs smoothly. Manufacturing continues once testing checks out, and the first batch of conforming parts is produced.

Our quality management system is comprised of sophisticated quality technology and controls, continuous improvement programs and a superior quality laboratory and management team. Throughout our production plant, we deploy in-line/off-line camera vision systems and sensor technology, in which we design and fabricate unique to every production program. Our vision system technology operates in coordination with our stamping production machinery to thoroughly inspect and identify part features and dimensions with automated camera imaging. This quality control process ensures every part produced with our stamping equipment always yields 100% quality and zero defects.

Strengthen your application with high-quality terminals from Wiegel Tool Works. With a committed team, innovative equipment and superior quality control, we can deliver a reliable product without delay.

Stamping Design Features

Metal Stamping Design Features

Wiegel Tool Works offers a range of stamping design features to meet your unique requirement. Stamping design features include:

  • Bi-Metal
  • Coated
  • Coined
  • Compliant Pin (eye of the needle)
  • Countersunk Holes
  • Critical Dimensions
  • EB Welded
  • Embossed
  • Enameled
  • Eyelets
  • Flat
  • Formed
  • Heat-Treated
  • IDC Slots
  • Injection Molded
  • Inlay
  • Insert Molded
  • Multiple Stamping
  • Numbering
  • Powder Coated
  • Precious Metal Plated
  • Reeled
  • Riveted
  • Shape Critical
  • Skived
  • Stacked
  • Strain Relief
  • Surface Critical
  • Surface Mounted
  • Tapped
  • Threaded
  • Tip Coin
  • Tox Lock
  • Tuning Forks
  • Welded
Post-operations

Post-stamping Operations

To complete finished production parts, we offer final post-production process operations prior to product packaging and delivery. Examples of post-manufacturing operations we provide include:

  • Heat Treatment
  • Deburring
  • Washing/Degreasing
  • Post-Plating (pre-plating option also available)
  • Surface Coating
  • Post-Hardware Installation (in-die hardware assembly can also be performed)
STAMPING MATERIALS

METAL STAMPING MATERIALS

Although each metal has its own blend of mechanical, chemical and surface properties, our knowledgeable engineering and production teams have decades of experience and can achieve optimum results from a variety of metals. Our team develops the right tooling techniques to ensure the unique properties of any metal are yielding exactly what our customers require for their metal stampings. Material types we commonly work with include:

  • Copper
  • Brass
  • Phosphor Bronze
  • Beryllium Copper
  • Steel
  • Stainless Steel
  • Carbon Steel
  • Aluminum
  • Galvanized Steel
  • Titanium
  • Platinum
  • Inconel
  • Hastelloy
Plating Finishes

Plating Material Finishes

We offer a range of pre- and post-plating options for metal stamping assemblies to allow for corrosion protection, electrical conduction, decorative use, wear resistance, coloring, bonding, and lubricity. You can choose between overall plating, select plating, or spot plating application. Metal stampings can be reel-to-reel plated, barrel plated, rack plated, vibratory plated, or selective-loose-piece plated. Plating material finishes include:

  • Copper
  • Nickel
  • Tin-Lead
  • Tin
  • Palladium
  • Palladium-Nickel
  • Silver
  • Gold
  • Zinc
Surface Coatings

Surface Coating Applications

Stampings may require a surface coating for dielectric insulation, application environment protection, heat and extreme temperature protection, abrasion protection and corrosion protection in various electrical applications. Coatings can be applied through a fluidized bed dip process, electrostatic fluidized bed dip process and electrostatic spray process, among other application methods. Wiegel Tool Works produces metal stampings with an assortment of coating applications to meet your needs. Some examples of surface coatings include:

  • Epoxy Powder Coating
  • Nylon Powder Coating
  • PVC Powder Coating
  • Polyethylene Powder Coating
  • Polyurethane Powder Coating
  • Polyester Powder Coating
  • Vinyl Powder Coating
  • Vinyl Plastisol Liquid Coating
Assembly Processes

STAMPING ASSEMBLY PROCESSES

Wiegel Tool Works offers complete stamping and product assembly. With all manufacturing processes under one roof, we provide a cost-effective finished product with particular attention to quality, production deadlines, and the feasibility of end-use. Examples of assembly processes we provide include:

  • Automated In-Die Assembly
  • Automated Robotic Assembly
  • Secondary Semi-Automated Assembly
  • Threading
  • Staking
  • Tapping
  • Hardware Insertion
  • Joining
  • Stacking
  • Welding
  • Riveting 
ASSEMBLY HARDWARE

STAMPING ASSEMBLY HARDWARE AND PART INSTALLATIONS

For assembled applications, parts may require the joining of metal hardware, plastic parts or metal inserts. Examples of assembly hardware and part installations are:

  • Plastic Pieces
  • Metal Inserts
  • Fasteners
  • Screw Machine Parts
  • Pemserts
  • Bushings
  • Nuts
  • Studs
Product Applications

Industries

It’s our mission to offer premier metal stamping and metal forming solutions to the most challenging and innovative engineering product designs. We combine advanced metal stamping production and tooling equipment, superior quality controls, seamless automation and production processes, and a knowledgeable and experienced team to serve an array of market segments.

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Stamping Capabilities

Services

Since 1941, we’ve continued to expand our service offering by taking on new capabilities with our industries' top-performing technology and equipment. This ensures production runs most efficiently and parts are 100% quality assured. From engineering and design through stamping production, we offer a full suite of metal stamping, metal forming, tooling and assembly services to allow OEM and tier manufacturers the ability to reduce and streamline their supply base. We are fully equipped and highly qualified to meet the special product requirements of multi-million-part stamping production programs.

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Metal Stampings

Other Production Parts

Wiegel Tool Works produces a variety of precision metal stampings made from copper, precious metal and ferrous metals. We produce stamping components such as busbars, brackets, electronic shielding components, lead frames, press-fit pins, terminals, wire and cable connectors, assemblies and more. We specialize in the manufacturing of both precision electrical connectors and non-electrical parts that are used in our world’s most demanded consumer products and essentials.

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Featured News Post

Wiegel Tool Works Expands Operations To A New Facility Located in Elk Grove Village, IL

Wiegel Tool Works expanded their operations to an additional facility located in Elk Grove Village, IL to create more room for manufacturing and warehousing, while also adding new jobs for manufacturing.

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Featured News Post

Wiegel Brings HEV Battery and Engine Module Concept to Life

Wiegel Tool Works creates a successful program solution for their customer offering design modifications and suggestions for cost savings on an EV battery and engine prototype and production program.

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Featured News Post

Wiegel Tool Works Wins the Small-Medium Manufacturer of the Year Award

mHUB and DMDII presents Wiegel Tool Works as the winner of the Small-Medium Manufacturer of the Year Award at the Fourth Revolution Awards Ceremony.

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